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Knowledge Base

Cap 101

A fast, visual guide to how our custom caps are made, what you can customize, how pricing works, and when you can expect delivery.

How It Works

Six simple steps from idea to delivery.

  1. 1. Choose Style

    Pick 6‑panel, 7‑panel, trucker, curved, flat bill, bucket, visor and more.

  2. 2. Select Fabrics

    Default Chino Twill or upgrade to suede, leather, acrylic, mesh splits, etc.

  3. 3. Add Your Logos

    Embroidery, 3D embroidery, rubber/leather/woven patches, screen or sublimation.

  4. 4. Confirm Details

    Profile, structure, closure, stitching, size—your preferences or our defaults.

  5. 5. Approve & Produce

    Approve visuals; we manufacture with consistent QA at tiered pricing.

  6. 6. Ship & Deliver

    Express parcel for all sizes; air/sea freight options for very large orders.

Customization Options

Mix and match logos, closures, fabrics and accessories.

Embroidery

Embroidery

Crisp, durable stitching. Great for most logos.

3D Embroidery

3D Embroidery

Raised detail for a premium look.

Leather Patch

Leather Patch

Elegant, professional branding in multiple sizes.

Woven Patch

Woven Patch

Fine detail and smooth finish.

Screen Print

Screen Print

Bold, flat colors for graphic logos.

Sublimation

Sublimation

Full‑color, high‑resolution prints, including under‑bill.

Closures

Closures

Snapback (default), strapback, velcro, fitted, buckle, and more.

Fabrics

Fabrics

Default Chino Twill or upgrade to suede cotton, genuine leather, acrylic, mesh.

Accessories

Accessories

Hang tags, stickers, inside labels, polybags, and custom packaging.

Fabrics & Colors

Default and premium fabric choices with broad color availability.

Default Fabric

Chino Twill (balanced weight). Split: Chino Twill / Trucker Mesh available.

  • Construction weights: 16A‑12 (default), 20A‑20 (light), 10A‑10 (heavy)
  • Premium upgrades: Suede Cotton, Genuine Leather, Acrylic
  • Large orders (2880+): custom fabric dyeing at mills

Popular Colors

We stock a wide range of solid and split colors.

Black
White
Navy
Royal
Red
Khaki
Grey
Olive
Orange
Gold
Green
Purple
Pink
Camo
Heather
Charcoal

Need a specific split or tri‑color? We support custom panels and color blocking.

Pricing & Tiers

Transparent, volume‑based pricing with premium upgrades available.

Tier 1

Most Affordable
  • 48 units$3.6/cap
  • 144+ units$3.0/cap
  • 576+ units$2.9/cap
  • 1152+ units$2.84/cap
  • 2880+ units$2.76/cap

Per‑cap costs exclude optional logos, patches, and accessories.

Tier 2

Mid‑Range
  • 48 units$4.4/cap
  • 144+ units$3.2/cap
  • 576+ units$3.0/cap
  • 1152+ units$2.9/cap
  • 2880+ units$2.8/cap

Per‑cap costs exclude optional logos, patches, and accessories.

Tier 3

Premium Quality
  • 48 units$4.8/cap
  • 144+ units$3.4/cap
  • 576+ units$3.2/cap
  • 1152+ units$2.94/cap
  • 2880+ units$2.88/cap

Per‑cap costs exclude optional logos, patches, and accessories.

Popular Upgrades

  • 3D Embroidery: from +$0.10 to +$0.20 per cap
  • Rubber/Leather/Woven patches: multiple sizes and price breaks
  • Accessories: hang tags, stickers, inside labels, polybags

Flat Services

  • Graphics Design: $50 flat
  • Physical Sampling: $150 flat
  • Patch Mold (one‑time): Small $40 • Medium $60 • Large $80

Delivery & Lead Time

Express parcel for all quantities. Freight for very large orders.

Regular Express

Default for most orders.

  • 48: $3.00
  • 144+: $2.30
  • 6–10 days (UPS)

Priority Express

When you need it faster.

  • 48: $3.20
  • 144+: $2.50
  • 4–6 days (FedEx)

Freight (Large)

3168+ units only.

  • Air: 10–20 days
  • Sea: 45–60 days
  • Significant cost savings

Typical total timelines: Regular ~15 working days, Priority ~11 working days, Air Freight ~17–27 working days, Sea Freight ~52–67 working days.

FAQ

Quick answers to common questions.

What are the default specs if I don’t choose?+
6‑panel, high profile, structured, snapback closure, slight curved bill, matching stitching, Chino Twill fabric.
Which logo method should I pick?+
Embroidery works for most logos. Choose 3D embroidery for raised effect; pick woven/leather/rubber patches for premium feel; use screen or sublimation for complex, multi‑color graphics.
Can I do split fabrics or color blocking?+
Yes. Chino Twill / Trucker Mesh splits are popular, and we support custom panel colors including tri‑colors.
Do you offer samples?+
Yes. Physical Sampling is available as a flat $150 service.
How do I start?+
Send your logo and preferences in our quick form and we’ll prepare visuals and pricing for approval.